IOC4T 200-560-000-113 VIBRO-METER Input‑Output Card new

• Brand
  VIBRO-METER
• Model
  IOC4T 200-560-000-113
• Product Name
  Machinery Monitoring Input‑Output Card
• Dimensions
  262 mm height, 20 mm width, 187 mm depth
• Weight
  0.40 kg
• Place of Origin
  Switzerland
• HS Code
  85389091
• Operating Temperature
  ‑25 ℃ to +65 ℃
• Storage Temperature
  ‑40 ℃ to +85 ℃
• Power Supply
  +5 V DC
• Warranty
  12 month
• Status
  new and original

The 200-560-000-113 IOC4T input-output card is a core interface component of VIBRO-METER VM600 machinery protection system. It receives vibration sensor and tachometer signals, provides analog buffered outputs and relay alarm signals, widely used on turbines, compressors, pumps and other critical rotating equipment.

IOC4T 200-560-000-113 VIBRO-METER Input & Output

Inputs

Four-channel dynamic sensor inputs are compatible with IEPE accelerometers, velocity transducers, eddy-current proximity probes, as well as tacho and keyphasor speed signals.

External dry-contact digital control inputs include Alarm Reset (AR), Danger Bypass (DB) and Trip Multiply (TM), which monitor open- and closed-circuit states of external field contacts.

Raw analogue sensor data is forwarded to the associated MPC4 processing card through the Industry Pack IP interface.

Surge suppression and EMI filtering are implemented for all field-connected input terminals.

Outputs

Four configurable analogue outputs are selectable by hardware jumpers:

 0-10 V DC voltage output, minimum load resistance 100 kΩ

 4-20 mA DC current output, maximum load resistance 500 Ω

 Linear accuracy: ≤ ±0.5 % full-scale value.

Four onboard programmable relay outputs can be mapped via software to alarm or trip conditions. Each relay features configurable NO/NC contacts with electrical rating of 250 VAC, 5 A.

Processed measurement values are presented on screw terminal blocks for connection to external DCS and PLC systems.

Relay status and module fault information are transmitted over the VM600 rack backplane bus.

General Specifications

This unit operates as a slave I/O module and must be used together with the MPC4 machinery protection card within the VM600 chassis.

All field-side input and output signals are terminated at rear-mounted screw terminal connectors.

The module meets EMC requirements for surge withstand and electromagnetic noise immunity.

IOC4T 200-560-000-113 VIBRO-METER Installation Steps

1. Pre-installation Preparation

Confirm the compatibility of the VM600 rack with ABE04x or ABE056 series chassis. Inspect the RPS6U rack power module to ensure it supplies a stable 24 VDC power source, and ensure the protective earth resistance is below 1 Ω.

Follow ESD protection procedures: wear a certified anti-static wrist strap before handling the IOC4T module to prevent electrostatic damage to internal circuit components.

Verify that the matched MPC4 machinery protection card is pre-installed in the designated front slot of the rack. Each IOC4T module must be installed directly behind its corresponding paired MPC4 card.

Inspect the on-board hardware jumpers of the IOC4T module, and set the jumper configuration in advance according to the required analog output mode (0–10 V voltage output or 4–20 mA current output).

Prepare qualified shielded field cables for sensor signals, digital control inputs, analog outputs and relay contact wiring.

2. Module Insertion into VM600 Rack

The IOC4T module supports hot-swap operation, allowing the main rack power to remain energized during replacement. However, all external field circuits must be fully de-energized prior to any wiring work.

Align the edges of the IOC4T module with the guide rails of the VM600 rear slot, and slide the module smoothly towards the backplane connectors.

Apply steady pressure to fully engage both P1 and P2 backplane connectors. The P2 connector establishes Industry Pack (IP) communication between the rear-mounted IOC4T and the front-mounted MPC4 card.

Tighten the module fixing screws to secure the IOC4T firmly to the rack rear panel.

Check the front panel LED status. Ensure the SLOT-ERROR indicator remains off, confirming successful mechanical and electrical pairing with the MPC4 card.

3. Field Wiring Termination

Connect dynamic sensor signals, including IEPE accelerometers, velocity sensors, eddy-current proximity probes, and tacho/keyphasor speed signals, to the corresponding screw terminals. Use double-shielded cables with single-point grounding at the rack side to eliminate ground loop interference.

Wire external dry-contact digital control inputs, covering Alarm Reset (AR), Danger Bypass (DB), and Trip Multiply (TM) signals.

Terminate analog output cables for DCS/PLC system connection, strictly complying with the load range specifications for voltage or current output modes.

Wire relay NO/NC contact outputs for alarm and trip interlock logic, and adhere to the maximum relay rating of 250 VAC / 5 A.

Separate signal cables from high-power power cables to avoid electromagnetic interference. Maintain a safe spacing distance, and route cables at a 90° crossing angle if crossover is unavoidable.

Check all screw terminals to ensure sufficient tightening torque, with no loose wire strands or potential short-circuit hazards.

4. Power-on and Software Configuration

Restore power to all external field circuits after completing and verifying all wiring work.

Establish communication with the VM600 CPU module via the VibroSight® configuration tool.

Validate hardware slot mapping, and confirm that the IOC4T module is correctly recognized as a slave I/O device under its paired MPC4 card.

Complete channel parameter configuration, including sensor type, sensitivity, measurement range, filter parameters, and alarm/danger threshold values.

Map relay outputs to corresponding alarm and trip events, and configure the scaling mapping for analog output signals.

Download the configured parameters to the MPC4-IOC4T card set, and perform a system reset to activate all configuration settings.

5. Commissioning & Functional Verification

Run the built-in hardware self-test to check for module faults, channel overrange errors, and short-circuit alarms.

Inject simulated input signals to verify the responsiveness of dynamic input channels, the validity of digital control input logic, and the accuracy of analog output scaling.

Manually trigger alarm and trip conditions to confirm relay outputs operate in accordance with the configured logic.

Verify stable data transmission between the module and external DCS/PLC systems.

Record all installation and commissioning test results to complete system acceptance confirmation.

6. Important Notes

To ensure system stability, only one module is permitted to be hot-swapped at a time.

All field wiring terminals are equipped with built-in surge and EMI suppression circuits. Standard EMC installation specifications must still be followed during operation.

Strictly avoid mismatched card pairing; each IOC4T module is exclusively matched and operated with its dedicated MPC4 machinery protection card.

VM600 MPC4 200-510-078-115